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Accounting Question

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  • Assignment Question(s): (Marks 15)

    Q1. Explain the role of accounting information in strategic management. How does accounting information assist in the formulation and implementation of organizational strategies? Support your answer byproviding an example of one Saudi Company in this regard. (2 Marks)

    Note: Your answer must include a suitable example showing the role of accounting information instrategic management of an organization.(Chapter 1, Week 1)

    Answer:

    Q2. What do you mean by cost function and for what purpose does it serve for? What are the various methods used to estimate cost functions? Explain each method with suitable numerical examples. (3 Marks) (Chapter 2, Week 2)

    Answer:

    Q3. TTL Corporation is in the manufacturer of several plastic products. TTL sells its one of the plastic product for SAR 500. The variable costs per unit are SAR 200, and the total fixed costs are SAR 510,000. Based on cost-volume profit analysis, calculate: (4 Marks)

    • Contribution margin per unit and contribution margin ratio.
    • Break-even point in units and sales SAR.
    • Pretax profit if the company sells 2,200 units.
    • Profit/loss if the company sells 1,500 units.
    • Units needed to reach target pretax profit of SAR 180,000.
    • Sales SAR needed to reach the target pretax profit of SAR 180,000. (Chapter 3, Week 3)

    Answer:

    Q4. “Job costing is a method of cost accounting used by companies to find out the cost of specific jobs or projects.” Comment on this statement and examine how actual allocation rates and estimated allocation rates are analyzed by the companies? Support your answer with an example of one Saudi company that use job costing. (2 Marks) (Chapter 5, week 4 )

    Answer:

    Q5. A company uses a process costing system for its sole processing department. There were 4,000 units in beginning WIP inventory for June and 36,000 units were started in June. The beginning WIP units were 60% complete and the 3,250 units in ending WIP were 40% complete. All materials are added at the start of processing. (4 Marks) (Chapter 6 Part 1, Week 5)

    Required:

    a) Compute the no. of units started & completed.

    b) Compute the EUP for DM and CC using FIFO and WA methods.

    Answer:

    Important notes:

      Avoid plagiarism, the work should be in your own words, copying from students or other resources without proper referencing will result in ZERO marks. No exceptions.

    • Post references

    Cost Management
    Measuring, Monitoring, and Motivating Performance
    Chapter 1
    The Role of Accounting Information in
    Management Decision Making
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 1
    Chapter 1: The Role of Accounting Information in
    Management Decision Making
    Learning objectives
    Q1 – What is the process of strategic management and
    decision making?
    Q2 – What types of control systems do managers use?
    Q3 – What is the role of accounting information in strategic
    management?
    Q4 – What information is relevant for decision making?
    Q5 – How does business risk affect management decision
    making?
    Q6 – How do biases affect management decision making?
    Q7 – How can managers make higher-quality decisions?
    Q8 – What is ethical decision making, and why is it
    important?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 2
    Q1: Organizational Vision and Core Competencies
    • The organizational vision is the core purpose and
    ideology of the organization.
    • Determining the organizational vision precedes all
    other management decision making.
    • Management must also isolate the organization’s
    core competencies – its strengths relative to
    competitors.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 3
    Q1: Organizational Vision and Core Competencies
    Organizational
    Vision
    The organizational vision and the
    core competencies are closely
    related.
    The organization’s strengths
    should help shape the vision.
    Core
    Competencies
    The vision should help locate the
    organization’s strengths.
    If you were starting an accounting practice, what would be your
    organizational vision?
    What do you think would be your core competencies?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 4
    Q1: Organizational Strategies
    Organizational
    Vision & Core
    Competencies
    Organizational strategies are the tactics
    that managers use to work toward the
    organizational vision while taking
    advantage of the core competencies.
    These strategies are long-term in nature.
    Organizational
    Strategies
    Examples include organization structure,
    financial structure, and long-term
    resource allocation strategies.
    If you were starting an accounting practice, what would be some of your
    organizational strategies?
    How do these work toward your organizational vision?
    How do they take advantage of your core competencies?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 5
    Q1: Operating Plans
    Organizational
    Strategies
    Operating
    Plans
    Operating plans are the short-term
    implementations of the organizational
    strategies.
    Operating plans usually include
    budgeted goals for revenues and
    expenses.
    Examples include schedules for
    employees and procedures for daily
    relationship management decisions
    with suppliers.
    If you were starting an accounting practice, what would be some of your
    operating plans?
    How do these relate to your organizational strategies?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 6
    Q1: Actual Operations
    Actual operations are the actions
    taken and the results achieved.
    Operating
    Plans
    Actual
    Operations
    The organization’s information
    system measures the results of
    actual operations.
    Examples include number of units
    sold, advertising expense, and the
    wage expense for the period.
    If you had an accounting practice, what would information would you
    want to collect about the results of your actual operations?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 7
    Q1: Monitoring and Motivating Performance
    Actual
    Operations
    Organizational
    Vision & Core
    Competencies
    Managers use the results of actual
    operations to monitor performance and
    ensure that it is in line with the
    organizational vision.
    Managers may find that the results of
    actual operations make them re-think the
    organizational vision or their view of the
    organization’s core competencies.
    If you had an accounting practice, can you think of an example of a
    measure of actual operations and how you would use it to motivate
    performance?
    Can you think of an example of a measure of actual operations that
    might make you redefine your organizational vision or your view of your
    core competencies?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 8
    Q2: Management Control Systems
    • Belief Systems
    – Vision, Mission, Core Values Statements
    • Boundary Systems
    – Code of Conduct, Procedure Manuals, Compliance
    Actions
    • Diagnostic Control Systems
    – Measure, monitor, and motivate employees against
    preset goals
    • Interactive Control Systems
    – Recurring information and reports to evaluate
    performance and direct actions
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 9
    Q3: Financial, Managerial, and Cost Accounting
    Financial accounting
    prepares reports most
    frequently used by decision
    makers external to the
    organization.
    Managerial accounting
    prepares reports most
    frequently used by decision
    makers internal to the
    organization.
    Cost accounting includes both financial and nonfinancial
    information and is used for both financial and managerial
    accounting.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 10
    Q3: Strategic Cost Management
    and the Balanced Scorecard
    • Strategic cost management is an approach to
    reducing costs while strengthening the
    organization’s strategic position.
    • The balanced scorecard can be used to formalize
    strategic cost management efforts by detailing
    financial and nonfinancial benchmarks for all
    segments of the organization.
    • Examples of such benchmarks include:
    • Personnel can reduce costs by completing all hiring within 20
    days of initial interview.
    • Production can reduce costs and improve quality if Engineering
    can reduce the number of processes in the production process.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 11
    Q4: What Information is Relevant
    for Decision Making?
    • Information is relevant if:
    • Differs across the alternatives, and
    • Is about the future.
    • Relevant information can be quantitative or
    qualitative
    • Information is irrelevant if:
    • Does not vary with the option chosen or action taken
    Irrelevant information is NOT useful in
    decision making!
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 12
    Q4: Relevant Cash Flows
    • Relevant cash flows are future cash flows that
    differ across the alternatives.
    • also called incremental cash flows
    • also called avoidable cash flows
    • Irrelevant cash flows are:
    • non-incremental and unavoidable cash flows
    • do not vary among alternatives
    • Must look at the cash flow relevance to the
    decision being made
    • Electricity costs are relevant to the decision to open a
    business or not
    • Electricity costs are not relevant in the decision to
    lease or buy a building for your business
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 13
    Q4: What Information is Relevant
    for Decision Making?
    You have a small computer repair company and are deciding whether to
    replace your old copy machine or repair it. In the list of information
    below, identify which data are relevant to this decision and which are
    irrelevant.
    • The purchase price of the copy machine was $1200.
    • The repair costs are $320.
    • The copy machine can make 20 copies per minute.
    • If you repair it, the machine will use less toner than it does now.
    • You make approximately 1000 copies per month.
    • The repair won’t fix the broken stapler.
    • The repair carries a one-year warranty.
    • The copy machine was a gift from your spouse.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 14
    Q4: Relevance of Income Statement Information
    • Income Statements include:
    – Period costs
    – Product costs (recorded as cost of goods sold)
    • Many business decisions require the incremental
    cost to produce a unit
    • Cost per unit on the income statement includes
    both fixed and variable costs
    • Including fixed costs does not represent the true
    incremental cost of a unit
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 15
    Q5: Impact of Business Risk on Decision Making
    • Business Risk is the possibility an event will occur
    and interfere with the organization’s strategic goals
    Economic &
    Financial
    People,
    Legal &
    Health
    Political and
    Social
    Reputation
    Weather
    Criminal and
    Terrorist
    Informational
    &
    Operational
    Environment
    & Man Made
    • The existence of business risk can cloud
    management’s decision making process
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 16
    Q6: Uncertainties, Biases, and Decision Quality
    • Uncertainties are issues and information about
    which there is doubt.
    • Biases are preconceived notions adopted without
    careful thought.
    • Decision quality refers to the characteristics of a
    decision that affect the likelihood of achieving a
    positive outcome.
    • Both uncertainty and bias reduce decision quality.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 17
    Q6: Uncertainties and Biases in Information
    • Uncertainties come from many sources and can be
    exogenous or endogenous.
    • The future is always uncertain.
    • Managers may be uncertain that the right information
    was captured in a report.
    • Biases can come from many sources.
    • The decision maker may be biased towards or against a
    particular alternative (predisposition bias)
    • The methods used to collect information could have
    introduced bias (information bias)
    • The decision maker may exercise an error in judgment or
    processing information (cognitive bias)
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 18
    Q6: Motorola’s Iridium Project
    • How did uncertainties and bias effect Motorola’s
    decision making process?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 19
    Q6: Uncertainties, Biases, and Decision Quality
    Lori loves to sew and has always made her own clothes. People often
    tell her that she is the best-dressed person they’ve ever met. She can
    design and sew a lovely outfit in under 2 days. She is considering
    opening a store that could sell her home-made fashions. Then she could
    combine her work with her hobby.
    Can you identify some of the uncertainties Lori faces? Can you think of
    any way she can reduce some of these uncertainties?
    Can you identify any possible personal biases that Lori may have? How
    could these affect her decision making process?
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 20
    Q7: Characteristics of Higher-Quality Decisions
    Higher quality decisions come from a
    higher quality decision making process.
    Such a process is thorough, unbiased,
    focused, strategic, creative, and visionary.
    This process requires reports that are
    relevant, understandable, and available.
    These reports must contain information
    that is more certain, complete, relevant,
    timely and valuable.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 21
    Q8: Components of Ethical Decision Making
    Identify
    ethical
    problems as
    they arise
    © John Wiley & Sons, 2011
    Consider the
    well being of
    others and
    society
    Clarify and
    apply ethical
    values
    Continuously
    improve your
    personal
    ethics
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 22
    Q8: The IMA’s Code of Ethics
    • The Institute of Management Accountants (IMA)
    has a Code of Ethics that states that IMA
    members have a responsibility to:
    • maintain an appropriate level of professional competence
    and perform their professional duties in accordance with
    laws, regulations, and standards;
    • refrain from disclosing confidential information (unless
    legally obligated), or using (or even appearing to use)
    confidential information to illegal advantage;
    • avoid actual and apparent conflicts of interest; and
    • communicate information fairly and objectively, and disclose
    all relevant information to decision makers.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 23
    Q8: Ethical Decision Making
    Suppose you work for the Lee K. Fawcett Plumbing Company as Mr.
    Fawcett’s administrative assistant. Recently Mr. Fawcett asked you to
    type some financial statements from his hand-written notes so that he
    can take them to the bank as part of a loan application.
    This exercise seems odd to you because the company’s CPA recently
    delivered the monthly financial statements that she prepares.
    While typing the financial statements you notice that the building the
    company rents is listed as an asset. Also, you write checks each month
    for the monthly payments on two car loans, and these are not listed as
    liabilities.
    Do you have an ethical dilemma? Discuss your approach to handling
    this situation.
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 24
    Appendix: Steps for
    Better Thinking
    Steps for Better
    Thinking is a
    process to help
    address openended questions.
    Open-ended
    questions have no
    single correct
    solution; managers
    must seek the best
    solution.
    © John Wiley & Sons, 2011
    (c) 2002.Information
    C. L. Lynch, in
    S. Management
    K. Wolcott, andDecision
    G. E. Huber,
    “Steps for Better Thinking: A
    Chapter 1: The RoleSource:
    of Accounting
    Making
    Developmental
    Problem-Solving
    Process” (August
    5, 2002).
    Eldenburg
    & Wolcott’s
    Cost Management,
    1e
    Slide # 25
    Appendix: Steps for Better Thinking – Foundation
    (Knowing)
    • Foundation level skills include a knowledge of the
    terminology and basic concepts that are relevant
    to the decision at hand.
    • An individual with Foundation level skills can:
    • perform calculations to arrive at correct answer
    • define terms in his/her own words
    • describe a concept
    • list the elements contained in a concept or
    process
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 26
    Appendix: Steps for Better Thinking – Identifying
    • Step 1 skills include the ability to identify relevant
    information and uncertainties.
    • An individual with Step 1 skills can:
    • create a list of issues related to the decision
    • sort information that is relevant
    • identify the reasons for the underlying
    uncertainties
    • perform research to obtain input into the
    decision
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 27
    Appendix: Steps for Better Thinking – Exploring
    • Step 2 skills include the ability to explore
    interpretations of the information and connections
    between alternative solutions approaches.
    • An individual with Step 2 skills can:
    • recognize and control for his/her own biases
    • articulate assumptions and reasoning
    associated with alternative points of view
    • organize information in meaningful ways to
    encompass problem complexities
    • compare and contrast different approaches to
    a problem’s solutions
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 28
    Appendix: Steps for Better Thinking – Prioritizing
    • Step 3 skills include the ability to prioritize
    alternatives, come to a decision, and implement
    the decision.
    • An individual with Step 3 skills can:
    • develop guidelines for prioritizing alternatives
    • prioritize alternatives after objective analysis
    • communicate findings in a manner appropriate
    to the audience
    • describe how the solution or decision might
    change if priorities change
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 29
    Appendix: Steps for Better Thinking – Envisioning
    • Step 4 skills include the ability to monitor the
    decision and innovate new strategies to modify
    the decision when circumstances change.
    • An individual with Step 4 skills can:
    • explain the limitations of the decision made
    • establish a plan for monitoring the performance
    of the decision
    • explain how conditions may change in the
    future and how this may change the decision
    © John Wiley & Sons, 2011
    Chapter 1: The Role of Accounting Information in Management Decision Making
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 30
    Cost Management
    Measuring, Monitoring, and Motivating Performance
    Chapter 2
    The Cost Function
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 1
    Chapter 2: The Cost Function
    Learning objectives

    Q1: What are the different ways to describe cost behavior?

    Q2: What process is used to estimate future costs?

    Q3: How are engineered estimates, account analysis, and
    two-point methods used to estimate cost functions?

    Q4: How does a scatter plot assist with categorizing a cost?

    Q5: How is regression analysis used to estimate a cost
    function?

    Q6: How are cost estimates used in decision making?
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 2
    Q1: Different Ways to Describe Costs
    • Costs can be defined by how they relate to a cost
    object, which is defined as any thing or activity for
    which we measure costs.
    • Costs can also be categorized as to how they are
    used in decision making.
    • Costs can also be distinguished by the way they
    change as activity or volume levels change.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 3
    Q1: Assigning Costs to a Cost Object
    Cost Assignment
    Determining the costs that should attach to a cost object is
    called cost assignment.
    cost tracing
    Direct
    Costs
    Cost
    Object
    Indirect
    Costs
    Direct costs are
    easily traced to the
    cost object.
    Indirect costs are
    not easily traced to
    the cost object, and
    must be allocated.
    cost allocation
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 4
    Q1: Direct and Indirect Costs
    • In manufacturing:
    • all materials costs that are easily traced to the product are called
    direct material costs
    • all labor costs that are easily traced to the product are called direct
    labor costs
    • all other production costs are called overhead costs
    • Whether or not a cost is a direct cost depends upon:
    • the definition of the cost object
    • the precision of the bookkeeping system that tracks costs
    • the technology available to capture cost information
    • whether the benefits of tracking the cost as direct exceed the
    resources expended to track the cost
    • the nature of the operations that produce the product or service
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 5
    Q1: Linear Cost Behavior Terminology
    • Total fixed costs are costs that do not change (in
    total) as activity levels change.
    • Total variable costs are costs that increase (in total)
    in proportion to the increase in activity levels.
    • Total costs equal total fixed costs plus total variable
    costs.
    • The relevant range is the span of activity levels for
    which the cost behavior patterns hold.
    • A cost driver is a measure of activity or volume
    level; increases in a cost driver cause total costs to
    increase.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 6
    Q1: Behavior of Total (Linear) Costs
    $
    Total Costs
    If costs are linear, then total costs
    graphically look like this.
    Cost Driver
    $
    Total Fixed Costs
    Total fixed costs do not change as the cost
    driver increases.
    Higher total fixed costs are higher above
    the x axis.
    Cost Driver
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 7
    Q1: Behavior of Total (Linear) Costs
    $
    Total Costs
    If costs are linear, then total costs
    graphically look like this.
    Cost Driver
    $
    Total Variable Costs
    Total variable costs increase as the cost
    driver increases.
    A steeper slope represents higher variable
    costs per unit of the cost driver.
    Cost Driver
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 8
    Q1: Total Versus Per-unit (Average) Cost Behavior
    $
    Total Variable Costs
    If total variable costs look
    like this . . .
    slope = $m/unit
    Cost Driver
    $/unit
    Per-Unit Variable Costs
    . . . then variable costs per
    unit look like this.
    m
    Cost Driver
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 9
    Q1: Total Versus Per-Unit (Average) Cost Behavior
    $
    Total Fixed Costs
    If total fixed costs look
    like this . . .
    Cost Driver
    $/unit
    Per-Unit Fixed Costs
    . . . then fixed costs per
    unit look like this.
    Cost Driver
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 10
    Q1: Total Versus Per-Unit (Average) Cost Behavior
    Lari’s Leather produces customized motorcycle jackets. The leather for
    one jacket costs $50, and Lari rents a shop for $450/month. Compute the
    total costs per month and the average cost per jacket if she made only
    one jacket per month. What if she made 10 jackets per month?
    Average variable costs are constant
    1 Jacket Total variable costs go up 10 Jackets
    Total Average
    Costs/ Cost/
    Month Jacket
    Total Average
    Costs/ Cost/
    Month Jacket
    Leather
    $50
    $50
    Leather
    $500
    $50
    Rent
    $450
    $450
    Rent
    $450
    $45
    Total
    $500
    $500
    Total
    $950
    $95
    Total fixed costs are constant
    © John Wiley & Sons, 2011
    Average fixed costs go down
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 11
    Q1: The Cost Function
    When costs are linear, the cost function is:
    TC = F + V x Q, where
    F = total fixed cost, V = variable cost per unit of the cost
    driver, and Q = the quantity of the cost driver.
    $
    Total Costs
    The intercept is the total fixed cost.
    The slope is the variable cost per
    unit of the cost driver.
    slope = $V/unit of cost driver
    F
    Cost Driver
    © John Wiley & Sons, 2011
    A cost that includes a fixed cost
    element and a variable cost
    element is known as a mixed cost.
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 12
    Q1: Nonlinear Cost Behavior
    Sometimes nonlinear costs exhibit linear cost behavior over a
    range of the cost driver. This is the relevant range of activity.
    intercept = total fixed costs
    Total
    Costs
    slope = variable cost per
    unit of cost driver
    Cost Driver
    Relevant Range
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 13
    Q1: Stepwise Linear Cost Behavior
    Some costs are fixed at one level for one range of activity and
    fixed at another level for another range of activity. These are
    known as stepwise linear costs.
    Total Supervisor Salaries Cost in $1000s
    Example: A production
    supervisor makes
    $40,000 per year and
    the factory can produce
    100,000 units annually
    for each 8-hour shift it
    operates.
    120
    80
    40
    100
    200
    300
    Number of units produced, in 1000s
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 14
    Q1: Piecewise Linear Cost Behavior
    Some variable costs per unit are constant at one level for one
    range of activity and constant at another level for another
    range of activity. These are known as piecewise linear costs.
    Total Materials Costs
    slope=
    $9/gallon
    slope=
    $7.50/gallon
    slope=
    $8/gallon
    1000
    © John Wiley & Sons, 2011
    Example: A supplier
    sells us raw materials
    at $9/gallon for the first
    1000 gallons, $8/gallon
    for the second 1000
    gallons, and at
    $7.50/gallon for all
    gallons purchased over
    2000 gallons.
    2000
    Gallons purchased
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 15
    Q1: Cost Terms for Decision Making
    • In Chapter 1 we learned the distinction between
    relevant and irrelevant cash flows.
    • Opportunity costs are the benefits of an alternative
    one gives up when that alternative is not chosen.
    • Opportunity costs are difficult to measure because they
    are associated with something that did not occur.
    • Opportunity costs are always relevant in decision
    making.
    • Sunk costs are costs that were incurred in the past.
    • Sunk costs are never relevant for decision making.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 16
    Q1: Cost Terms for Decision Making
    • Discretionary costs are periodic costs incurred for
    activities that management may or may not
    determine are worthwhile.
    • These costs may be variable or fixed costs.
    • Discretionary costs are relevant for decision making
    only if they vary across the alternatives under
    consideration.
    • Marginal cost is the incremental cost of producing
    the next unit.
    • When costs are linear and the level of activity is within
    the relevant range, marginal cost is the same as
    variable cost per unit.
    • Marginal costs are often relevant in decision making.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 17
    Q2: What Process is Used to Estimate
    Future Costs?
    Past costs are often used to estimate future,
    non-discretionary, costs. In these instances,
    one must also consider:
    • whether the past costs are relevant to the
    decision at hand
    • whether the future cost behavior is likely to
    mimic the past cost behavior
    • whether the past fixed and variable cost
    estimates are likely to hold in the future
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 18
    Q3: Engineered Estimates of Cost Functions
    • Use accountants, engineers, employees, and/or
    consultants to analyze the resources used in the
    activities required to complete a product, service,
    or process.
    • For example, a company making inflatable rubber
    kayaks would estimate some of the following:
    • the amount and cost of the rubber required
    • the amount and cost of labor required in the cutting department




    the amount and cost of labor required in the assembly department
    overhead costs and the best cost allocation base to use
    the selling costs, including commissions and advertising
    the distribution costs
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 19
    Q3: Account Analysis Method of
    Estimating a Cost Function
    • Review past costs in the general ledger and past
    activity levels to determine each cost’s past
    behavior.
    • For example, a company producing clay wine
    goblets might review its records and find:
    • the cost of clay is piecewise linear with respect to the number of
    pounds of clay purchased
    • skilled production labor is variable with respect to the number of
    goblets produced
    • unskilled production labor is mixed, and the variable portion varies
    with respect to the number of times the kiln is operated
    • production supervisors’ salary costs are stepwise linear
    • distribution costs are mixed, with the variable portion dependent
    upon the number of retailers ordering goblets
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 20
    Q3: Example – Account Analysis Method of
    Estimating a Cost Function
    •The table on the right
    contains the
    expenditures for Scott
    Manufacturing during the
    last year.
    •100,000 units were
    produced and sold
    •$500,000 of sales
    revenue was recorded
    Required:
    1. Determine the cost
    function using units
    produced as the
    driver
    2. Repeat using sales
    dollars as the driver
    © John Wiley & Sons, 2011
    Expense
    Amount
    Direct Materials
    $500,000
    Direct Labor
    300,000
    Rent
    25,000
    Insurance
    15,000
    Commissions
    200,000
    Property Tax
    20,000
    Telephone
    10,000
    Depreciation
    85,000
    Power & Light
    30,000
    Admin Salaries
    100,000
    Total
    1,285,000
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Variable
    Fixed
    Slide # 21
    Q3: Example – Account Analysis Method of
    Estimating a Cost Function
    • Steps in estimating a cost function using account
    analysis
    – Separate fixed and variable costs
    – Total the fixed costs
    – Total the variable costs
    – Calculate a variable cost per driver
    – Write out the cost function
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 22
    Q3: Solution – Account Analysis Method of
    Estimating a Cost Function
    Expense
    Amount
    Variable
    Direct Materials
    $500,000
    500,000
    Direct Labor
    300,000
    300,000
    Rent
    25,000
    25,000
    Insurance
    15,000
    15,000
    Commissions
    200,000
    Property Tax
    20,000
    Cost Function on Dollars:
    20,000
    Telephone
    10,000
    10,000
    TC = FC + VC/Sales $ * Sales $
    Depreciation
    85,000
    TC = $285,000 + ($0.20) * Sales $
    85,000
    Power & Light
    30,000
    30,000
    Admin Salaries
    100,000
    100,000
    Total
    1,285,000
    1,000,000 285,000
    © John Wiley & Sons, 2011
    Fixed
    Cost Function on Units:
    TC = FC + VC/Unit * Qty
    TC = $285,000 + ($10/unit) * Qty
    200,000
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 23
    Q3: Two-Point Method of
    Estimating a Cost Function
    • Use the information contained in two past
    observations of cost and activity to separate
    mixed and variable costs.
    • It is much easier and less costly to use than the
    account analysis or engineered estimate of cost
    methods, but:
    • it estimates only mixed cost functions,
    • it is not very accurate, and
    • it can grossly misrepresent costs if the data points
    come from different relevant ranges of activity
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 24
    Q3: Example – Two-Point Method of
    Estimating a Cost Function
    In July the Gibson Co. incurred total overhead costs of $58,000 and
    made 6,200 units. In December it produced 3,200 units and total
    overhead costs were $40,000. What are the total fixed factory costs per
    month and average variable factory costs?
    We first need to determine V, using the equation for the slope of a line.
    $
    rise/run = $58,000 – $40,000
    6,200 – 3,200 units
    = $18,000/3,000 units
    = $6/unit
    Then, using TC = F + V x Q, and one
    of the data points, determine F.
    $58,000
    $58,000 = F + $6/unit x 6,200 units
    $40,000
    $58,000 = F + $37,200
    $20,800
    $20,800 = F
    3,200
    © John Wiley & Sons, 2011
    6,200
    Units
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 25
    Q3: High-Low Method of
    Estimating a Cost Function
    • The high-low method is a two-point method
    • the two data points used to estimate costs are
    observations with the highest and the lowest
    activity levels
    • The extreme points for activity levels may not
    be representative of costs in the relevant
    range
    • this method may underestimate total fixed costs
    and overestimate variable costs per unit,
    • or vice versa.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 26
    Q4: How Does a Scatterplot
    Assist with Categorizing a Cost?
    • A scatterplot shows cost observations plotted
    against levels of a possible cost driver.
    • A scatterplot can assist in determining:
    • which cost driver might be the best for
    analyzing total costs, and
    • the cost behavior of the cost against the
    potential cost driver.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 27
    Q4: Which Cost Driver Has the Best
    Cause & Effect Relationship with Total Cost?
    8 observations of total selling expenses plotted against 3 potential cost drivers
    $
    $
    # units sold
    $
    # customers
    The number of salespersons
    appears to be the best cost
    driver of the 3.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    # salespersons
    Slide # 28
    Q4: What is the Underlying Cost Behavior?
    $
    This cost is probably linear and fixed.
    # units sold
    $
    This cost is
    probably linear and
    variable.
    # units sold
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 29
    Q4: What is the Underlying Cost Behavior?
    $
    This cost is probably linear and mixed.
    # units sold
    $
    This is likely a
    stepwise linear
    cost.
    # units sold
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 30
    Q4: What is the Underlying Cost Behavior?
    $
    This cost may be piecewise linear.
    # units sold
    $
    This cost appears to
    have a nonlinear
    relationship with units
    sold.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    # units sold
    Slide # 31
    Q5: How is Regression Analysis Used to
    Estimate a Mixed Cost Function?
    • Regression analysis estimates the parameters for a linear
    relationship between a dependent variable and one or more
    independent (explanatory) variables.
    • When there is only one independent variable, it is called
    simple regression.
    • When there is more than one independent variable, it is
    called multiple regression.
    Y=α+βX+
    dependent
    variable
    independent
    variable
    α and β are the parameters;  is the error term (or residual)
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 32
    Q5: How is Regression Analysis Used to
    Estimate a Mixed Cost Function?
    We can use regression to separate the fixed and
    variable components of a mixed cost.
    Yi = α + β Xi + i
    the predicted total cost for
    Xi and the actual total cost
    for observation i
    Yi is the
    actual total
    costs for
    data point i
    Xi is the actual quantity
    of the cost driver for
    data point i
    the intercept
    term is total
    fixed costs
    © John Wiley & Sons, 2011
    i is the difference between
    the slope
    term is the
    variable cost
    per unit
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 33
    Q5: Regression Output Terminology:
    Adjusted R-Square
    • Goodness of fit
    • How well does the line from the regression output fit the
    actual data points?
    • The adjusted R-square statistic shows the percentage
    of variation in the Y variable that is explained by the
    regression equation.
    • The next slide has an illustration of how a regression
    equation can explain the variation in a Y variable.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 34
    Q5: Regression Output Terminology:
    Adjusted R-Square
    100,000
    90,000
    80,000
    70,000
    60,000
    50,000
    40,000
    30,000
    20,000
    10,000
    0
    Values of Y by Observation #
    Observation #
    0
    5
    10
    15
    20
    25
    30
    • We have 29 observations of a Y variable, and the average of the Y variables is
    56,700.
    • If we plot them in order of the observation number, there is no discernable pattern.
    • We have no explanation as to why the observations vary about the average of
    56,700.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 35
    Q5: Regression Output Terminology:
    Adjusted R-Square
    If each Y value had an
    associated X value, then we
    could reorder the Y
    observations along the X axis
    according to the value of the
    associated X.
    100,000 Values of Y by X Value
    90,000
    80,000
    70,000
    60,000
    50,000
    40,000
    30,000
    20,000
    10,000
    0
    0
    1,000
    2,000
    3,000
    Now we can measure how the Y observations vary from the “line of
    best fit” instead of from the average of the Y observations. Adjusted RSquare measures the portion of Y’s variation about its mean that is
    explained by Y’s relationship to X.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 36
    Q5: Regression Output Terminology:
    p-value and t-statistic.
    • Statistical significance of regression coefficients
    • When running a regression we are concerned about
    whether the “true” (unknown) coefficients are non-zero.
    • Did we get a non-zero intercept (or slope coefficient) in
    the regression output only because of the particular
    data set we used?
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 37
    Q5: Regression Output Terminology:
    p-value and t-statistic.
    • The t-statistic and the p-value both measure our
    confidence that the true coefficient is non-zero.
    • In general, if the t-statistic for the intercept (slope) term
    > 2, we can be about 95% confident (at least) that the
    true intercept (slope) term is not zero.
    • The p-value is more precise
    • it tells us the probability that the true coefficient
    being estimated is zero
    • if the p-value is less than 5%, we are more than
    95% confident that the true coefficient is non-zero.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 38
    Q5: Interpreting Regression Output
    Suppose we had 16 observations of total costs and activity levels
    (measured in machine hours) for each total cost. If we regressed the total
    costs against the machine hours, we would get . . .
    Regression Statistics
    Multiple R
    0.885
    R Square
    0.783
    Adjusted R Square 0.768
    Standard Error
    135.3
    Observations
    16
    Std
    Coefficients Error t Stat P-value
    Intercept
    2937 64.59 45.47 1.31E-16
    Machine Hours 5.215 0.734 7.109 5.26E-06
    The coefficients give you the parameters of the estimated cost function.
    Predicted total costs = $2,937 + ($5.215/mach hr) x (# of mach hrs)
    Total fixed costs are
    estimated at $2,937.
    © John Wiley & Sons, 2011
    Variable costs per machine
    hour are estimated at $5.215.
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 39
    Q5: Interpreting Regression Output
    Regression Statistics
    Multiple R
    0.885
    R Square
    0.783
    Adjusted R Square 0.768
    Standard Error
    135.3
    Observations
    16
    Std
    Coefficients Error t Stat P-value
    Intercept
    2937 64.59 45.47 1.31E-16
    Machine Hours 5.215 0.734 7.109 5.26E-06
    The regression line explains
    76.8% of the variation in the total
    cost observations.
    (5.26E-06 means 5.26 x 10-6,
    or 0.00000526)
    © John Wiley & Sons, 2011
    The high t-statistics . . .
    . . . and the low p-values on
    both of the regression
    parameters tell us that the
    intercept and the slope
    coefficient are “statistically
    significant”.
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 40
    Q5: Regression Interpretation Example
    Carole’s Coffee asked you to help determine its cost function for its chain
    of coffee shops. Carole gave you 16 observations of total monthly costs
    and the number of customers served in the month. The data is presented
    below, and the a portion of the output from the regression you ran is
    presented on the next slide. Help Carole interpret this output.
    Costs Customers
    $5,100
    1,600
    $10,800
    3,200
    $7,300
    4,800
    $17,050
    6,400
    $9,900
    8,000
    $16,800
    9,600
    $29,400
    11,200
    $26,900
    12,800
    $20,000
    14,400
    $24,700
    16,000
    $30,800
    17,600
    $26,300
    19,200
    $39,600
    20,800
    $42,000
    22,400
    $32,000
    24,000
    $37,500
    25,600
    © John Wiley & Sons, 2011
    $40,000
    Carole’s Coffee – Total Monthly Costs
    $35,000
    $30,000
    $25,000
    $20,000
    $15,000
    $10,000
    $5,000
    Customers Served
    $0
    0
    5,000
    10,000
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    15,000
    20,000
    25,000
    Slide # 41
    Q5: Regression Interpretation Example
    Regression Statistics
    Multiple R
    0.91
    R Square
    0.8281
    Std
    Adjusted R Square 0.8158
    Coefficients Error t Stat
    P-value
    Standard Error
    4985.6 Intercept
    4634 2614 1.7723 0.0980879
    Observations
    16 Customers 1.388 0.169 8.2131 1.007E-06
    What is Carole’s estimated cost function? In a store that serves 10,000
    customers, what would you predict for the store’s total monthly costs?
    Predicted total costs = $4,634 + ($1.388/customer) x (# of customers)
    Predicted total
    costs at 10,000
    customers
    © John Wiley & Sons, 2011
    =
    $4,634 + ($1.388/customer) x 10,000 customers
    =
    $18,514
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 42
    Q5: Regression Interpretation Example
    Regression Statistics
    Multiple R
    0.91
    R Square
    0.8281
    Std
    Adjusted R Square 0.8158
    Coefficients Error t Stat
    P-value
    Standard Error
    4985.6 Intercept
    4634 2614 1.7723 0.0980879
    Observations
    16 Customers 1.388 0.169 8.2131 1.007E-06
    What is the explanatory power of this model? Are the coefficients
    statistically significant or not? What does this mean about the cost function?
    The model
    The slope coefficient is
    explains 81.58%significantly different from zero.
    of the variation This means we can be pretty
    in total costs, sure that the true cost function
    which is pretty includes nonzero variable costs
    good.
    per customer.
    The intercept is not
    significantly different
    from zero. There’s a
    9.8% probability that
    the true fixed costs are
    zero*.
    *(Some would say the intercept is significant as long as the p-value is less than 10%, rather than 5%.)
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 43
    Q6: Considerations When Using
    Estimates of Future Costs
    • The future is always unknown, so there are
    uncertainties when estimating future costs.
    • The estimated cost function may have misspecified the cost behavior.
    • The cost function may be using an incorrect cost
    driver.
    • Future cost behavior may not mimic past cost
    behavior.
    • Future costs may be different from past costs.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 44
    Q6: Considerations When Using
    Estimates of Future Costs
    • The data used to estimate past costs may not be of
    high-quality.
    • The accounting system may aggregate costs in a
    way that mis-specifies cost behavior.
    • Information from outside the accounting system
    may not be accurate.
    • The true cost function may not be in agreement
    with the cost function assumptions.
    • For example, if variable costs per unit of the cost
    driver are not constant over any reasonable
    range of activity, the linearity of total cost
    assumption is violated.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 45
    Appendix 2A: Multiple Regression Example
    We have 10 observations of total project cost, the number of
    machine hours used by the projects, and the number of
    machine set-ups the projects used.
    $10,000 Total Costs
    $10,000
    $8,000
    $8,000
    $6,000
    $6,000
    $4,000
    $4,000
    $2,000
    Total Costs
    $2,000
    Number of Set-ups
    $0
    Number of Machine Hours
    $0
    0
    © John Wiley & Sons, 2011
    2
    4
    6
    0
    10 20 30 40 50 60 70 80 90
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 46
    Appendix 2A: Multiple Regression Example
    Regress total costs on the number of set-ups to get the
    following output and estimated cost function:
    Regression Statistics
    Multiple R
    0.788
    R Square
    0.621
    Std
    Coefficients Error t Stat P-value
    Adjusted R Square 0.574
    2925.6 1284 2.278 0.0523
    Standard Error
    1804 Intercept
    Observations
    10 # of Set-ups 1225.4 338 3.62 0.0068
    Predicted project costs = $2,926 + ($1,225/set-up) x (# set-ups)
    The explanatory power is 57.4%. The # of set-ups
    is significant, but the intercept is not significant if
    we use a 5% limit for the p-value.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 47
    Appendix 2A: Multiple Regression Example
    Regress total costs on the number of machine hours to get
    the following output and estimated cost function:
    Regression Statistics
    Multiple R
    0.814
    R Square
    0.663
    Std
    Adjusted R Square 0.621
    Coefficients Error t Stat P-value
    Standard Error
    1701 Intercept
    -173.8 1909 -0.09 0.9297
    Observations
    10 # Mach Hrs 112.65 28.4 3.968 0.0041
    Predicted project costs = – $173 + ($113/mach hr) x (# mach hrs)
    The explanatory power is 62.1%. The intercept shows up
    negative, which is impossible as total fixed costs can not
    be negative. However, the p-value on the intercept tells us
    that there is a 93% probability that the true intercept is
    zero. The # of machine hours is significant.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 48
    Appendix 2A: Multiple Regression Example
    Regress total costs on the # of set ups and the # of
    machine hours to get the following:
    Regression Statistics
    Multiple R
    0.959
    Std
    Coefficients Error t Stat P-value
    R Square
    0.919
    -1132 1021 -1.11 0.3044
    Adjusted R Square 0.896 Intercept
    857.4 182.4
    4.7 0.0022
    Standard Error
    891.8 # of Set-ups
    Observations
    10 # of Mach Hrs 82.31 16.23 5.072 0.0014
    Predicted
    project = – $1,132 + ($857/set-up) x (# set-ups) + ($82/mach hr) x (# mach hrs)
    costs
    The explanatory power is now 89.6%. The p-values on both
    slope coefficients show that both are significant. Since the
    intercept is not significant, project costs can be estimated
    based on the project’s usage of set-ups and machine hours.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 49
    Appendix 2B: What is a Learning Curve?
    A learning curve is
    • the rate at which labor hours per unit decrease as the
    volume of activity increases
    • the relationship between cumulative average hours per
    unit and the cumulative number of units produced.
    A learning curve can be represented mathematically as:
    Y = α Xr, where
    Y = cumulative average labor hours,
    α = time required for the first unit,
    X = cumulative number of units produced,
    r = an index for learning = ln(% learning)/ln(2), and
    ln is the natural logarithmic function.
    © John Wiley & Sons, 2011
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 50
    Appendix 2B: Learning Curve Example
    Deanna’s Designer Desks just designed a new solid wood desk for
    executives. The first desk took her workforce 55 labor hours to make, but
    she estimates that each desk will require 75% of the time of the prior desk
    (i.e. “% learning” = 75%). Compute the cumulative average time to make 7
    desks, and draw a learning curve.
    First compute r:
    r = ln(75%)/ln(2) = -0.2877/0.693 = -0.4152
    Then compute the cumulative
    average time for 7 desks:
    60
    x 7(-0.4152) = 25.42 hrs
    40
    Y = 55
    Cumulative Average Hours Per Desk
    50
    30
    In order to draw a learning curve,
    you must compute the value of Y for
    all X values from 1 to 7. . . .
    Hrs
    per
    Desk
    20
    10
    Cumulative Number of Desks
    0
    1
    © John Wiley & Sons, 2011
    2
    Chapter 2: The Cost Function
    Eldenburg & Wolcott’s Cost Management, 2e
    3
    4
    5
    6
    7
    Slide # 51
    Cost Management
    Measuring, Monitoring, and Motivating Performance
    Chapter 3
    Cost-Volume-Profit Analysis
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 1
    Chapter 3: Cost-Volume-Profit Analysis
    Learning objectives

    Q1: What is cost-volume-profit (CVP) analysis, and how is it
    used for decision making?

    Q2: How are CVP calculations performed for a single
    product?

    Q3: How are CVP calculations performed for multiple
    products?
    Q4: What assumptions and limitations should managers
    consider when using CVP analysis?


    Q5: How are the margin of safety and operating leverage
    used to assess operational risk?
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 2
    Q1: CVP Analysis and the Breakeven Point
    • CVP analysis looks at the relationship between
    selling prices, sales volumes, costs, and profits.
    • The breakeven point (BEP) is where total revenue
    equal total costs.
    $
    Total Revenue (TR)
    BEP in
    sales $
    Total Costs (TC)
    units
    BEP in units
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 3
    Q2: How is CVP Analysis Used?
    • CVP analysis can determine, both in units and in
    sales dollars:
    • the volume required to break even
    • the volume required to achieve target profit levels
    • the effects of discretionary expenditures
    • the selling price or costs required to achieve
    target volume levels
    • CVP analysis helps analyze the sensitivity of profits
    to changes in selling prices, costs, volume and
    sales mix.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 4
    Q2: CVP Calculations for a Single Product
    Units required to
    F  Profit
    achieve target  Q 
    P -V
    pretax profit
    where F = total fixed costs
    P = selling price per unit
    V = variable cost per unit
    P – V = contribution margin per unit
    To find the breakeven point in units, set Profit = 0.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 5
    Q2: CVP Calculations for a Single Product
    Sales $ required
    to achieve target  F  Profit
    CMR
    pretax profit
    where F = total fixed costs
    CMR = contribution margin ratio
    = (P- V)/P
    Note that CMR
    can also be
    computed as
    Total Revenue  Total Variable Costs
    CMR 
    Total Revenue
    To find the breakeven point in sales $, set Profit = 0.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 6
    Q2: Breakeven Point Calculations
    Bill’s Briefcases makes high quality cases for laptops that sell for $200.
    The variable costs per briefcase are $80, and the total fixed costs are
    $360,000. Find the BEP in units and in sales $ for this company.
    BEP in units 
    F 0
    $360,000

    P  V $200 / unit  $80 / unit
    $360,000

     3,000 units
    $120 / unit
    $360,000
    F
    F 0 

    BEP in sales $ 
    (P  V ) / P ($200  $80) / $200
    CMR
    $360,000

     $600,000
    60%
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 7
    Q2: CVP Graph
    Draw a CVP graph for Bill’s Briefcases. What is the pretax profit if Bill
    sells 4100 briefcases? If he sells 2200 briefcases? Recall that P =
    $200, V = $80, and F = $360,000.
    Profit at 4100 units =
    $120 x 4100 – $360,000.
    TR
    $132,000
    $1000s
    TC
    $600
    $360
    Profit at 2200 units = $120 x 2200 – $360,000.
    2200
    © John Wiley & Sons, 2011
    More easily: 4100 units is 1100 units past BEP,
    so profit = $120 x 1100 units; 2200 units is 800
    units before BEP, so loss = $120 x 800 units.
    -$96,000
    3000
    4100
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    units
    Slide # 8
    Q2: CVP Calculations
    How many briefcases does Bill need to sell to reach a target pretax
    profit of $240,000? What level of sales revenue is this? Recall that P =
    $200, V = $80, and F = $360,000.
    Units needed to F  Profit $360,000  $240,000

    reach target 
    $120 / unit
    P V
    pretax profit
     5,000 units
    Sales $ required F  $240,000
    F

    to reach target 
    CMR
    (P  V ) / P
    pretax profit
    $600,000

     $1,000,000
    60%
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Of course, 5,000 units x
    $200/unit = $1,000,000,
    too.
    But sometimes you only
    know the CMR and not
    the selling price per
    unit, so this is still a
    valuable formula.
    Slide # 9
    Q2: CVP Calculations
    How many briefcases does Bill need to sell to reach a target after-tax
    profit of $319,200 if the tax rate is 30%? What level of sales revenue is
    this? Recall that P = $200, V = $80, and F = $360,000.
    First convert the target after-tax profit to its target pretax profit:
    After-tax profit $319,200
    Pretax profit 

     $456,000
    (1  Tax rate)
    (1  0.3)
    Units needed to
    $360,000  $456,000

     6,800 units
    reach target
    $120 / unit
    pretax profit
    Sales $ needed
    to reach target
    pretax profit
    © John Wiley & Sons, 2011
    $360,000  $456,000

     $1,360,000
    60%
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 10
    Q1,2: Using CVP to Determine Target Cost Levels
    Suppose that Bill’s marketing department says that he can sell 6,000
    briefcases if the selling price is reduced to $170. Bill’s target pretax
    profit is $210,000. Determine the highest level that his variable costs
    can so that he can make his target. Recall that F = $360,000.
    Use the CVP formula for units, but solve for V:
    Q = 6,000 units  $360,000  $210,000
    $170/unit  V
    $170/unit  V 
    $360,000  $210,000
     $95/unit
    6,000 units
    V  $75/unit
    If Bill can reduce his variable costs to $75/unit, he can meet his goal.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 11
    Q4: Business Risk in Bill’s Decision
    • After this analysis, Bill needs to consider several
    issues before deciding to lower his price to
    $170/unit.
    • How reliable are his marketing department’s estimates?
    • Is a $5/unit decrease in variable costs feasible?
    • Will this decrease in variable costs affect product quality?
    • If 6,000 briefcases is within his plant’s capacity but lower
    than his current sales level, will the increased production
    affect employee morale or productivity?
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 12
    Q1: Using CVP to Compare Alternatives
    • CVP analysis can compare alternative cost
    structures or selling prices.
    • high salary/low commission vs. lower salary/higher
    commission for sales persons
    • highly automated production process with low variable
    costs per unit vs. lower technology process with higher
    variable costs per unit and lower fixed costs.
    • broad advertising campaign with higher selling prices vs.
    minimal advertising and lower selling prices
    • The indifference point between alternatives is the
    level of sales (in units or sales $) where the profits of
    the alternatives are equal.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 13
    Q1,2: Using CVP to Compare Alternatives
    Currently Bill’s salespersons have salaries totaling $80,000 (included
    in F of $360,000) and earn a 5% commission on each unit ($10 per
    briefcase). He is considering an alternative compensation arrangement
    where the salaries are decreased to $35,000 and the commission is
    increased to 20% ($40 per briefcase). Compute the BEP in units under
    the proposed alternative. Recall that P = $200 and V = $80 currently.
    First compute F and V under the proposed plan:
    F = $360,000 – $45,000 decrease in salaries = $315,000
    V = $80 + $30 increase in commission = $110
    Then compute Q under the proposed plan:
    Units
    $315,000
    needed to  Q  F  0 
     3,500 units
    $200 / unit – $110/unit
    P V
    breakeven
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 14
    Q1: Determining the Indifference Point
    Compute the volume of sales, in units, for which Bill is indifferent
    between the two alternatives.
    The indifference point in units is the Q for which the profit equations
    of the two alternatives are equal.
    Current Plan
    Proposed Plan
    Contribution margin per unit
    $120
    $90
    Total fixed costs
    $360,000
    $315,000
    Profit (current plan) = $120Q – $360,000
    Profit (proposed plan) = $90Q – $315,000
    $120Q – $360,000 = $90Q – $315,000
    $30Q = $45,000
    © John Wiley & Sons, 2011
    Q = 1,500 units
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 15
    Q1,2: CVP Graphs of the Indifference Point
    Draw a CVP graph for Bill’s that displays the costs under both
    alternatives. Notice that the total revenue line for both alternatives is
    the same, but the total cost lines are different.
    $1000s
    BEP for the
    current plan
    TR
    TC-proposed plan
    TC-current plan
    $600
    BEP for the
    proposed plan
    $360
    $315
    indifference point between the plans
    1500
    © John Wiley & Sons, 2011
    3000
    3500
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    units
    Slide # 16
    Q1,2: Comparing Alternatives
    The current plan breaks even before the proposed plan.
    At 1500 units, the plans have the same total cost.
    TR
    $1000s
    TC-proposed plan
    TC-current plan
    $600
    Each unit sold
    provides a larger
    contribution to profits
    under the current
    plan.
    $360
    $315
    1500
    © John Wiley & Sons, 2011
    3000
    3500
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    units
    Slide # 17
    Q4: Business Risk in Bill’s Decision
    • Hopefully Bill is currently selling more than 1500
    briefcases, because profits are negative under
    BOTH plans at this point.
    • The total costs of the current plan are less than the
    those of the proposed plan at sales levels past
    1500 briefcases.
    • Therefore, it seems the current plan is preferable to
    the proposed plan.
    However, . . .
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 18
    Q5: Business Risk in Bill’s Decision
    . . . this may not be true because the level of future
    sales is always uncertain.
    • What if the briefcases were a new product line?
    • Estimates of sales levels may be highly uncertain.
    • The lower fixed costs of the proposed plan may be
    safer.
    • The plans may create different estimates of the
    likelihood of various sales levels.
    • Salespersons may have an incentive to sell more
    units under the proposed plan.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 19
    Q3: CVP Analysis for Multiple Products
    When a company sells more than one product the
    CVP calculations must be adjusted for the sales
    mix. The sales mix should be stated as a proportion
    • of total units sold when performing CVP
    calculations for in units.
    • of total revenues when performing CVP
    calculations in sales $.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 20
    Q3: Sales Mix Computations
    • The weighted average contribution margin is the
    weighted sum of the products’ contribution margins:
    WACM  ni=1  iCM i
    where λi is product i’s % of total sales
    in units, CMi is product i’s contribution
    margin, and n= the number of
    products.
    • The weighted average contribution margin ratio is
    the weighted sum of the products’ contribution
    margin ratios:
    where i is product i’s % of total
    revenues, CMRi is product i’s
    WACMR  ni=1  iCMR i sales
    contribution margin ratio, and n=
    the number of products.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 21
    Q3: Multiple Product Breakeven Point
    Peggy’s Kitchen Wares sells three sizes of frying pans. Next year she
    hopes to sell a total of 10,000 pans. Peggy’s total fixed costs are
    $40,800. Each product’s selling price and variable costs is given
    below. Find the BEP in units for this company.
    Expected sales in units
    Small Medium
    2,000
    5,000
    Selling price per unit
    Variable costs per unit
    Contribution margin per unit
    $10.00
    $4.00
    $6.00
    Large Total
    3,000 10,000
    $15.00 $18.00
    $8.00 $11.00
    $7.00 $7.00
    First note the sales mix in units is 20%:50%:30%, respectively; then
    compute the weighted average contribution margin:
    WACM = 20%x$6 + 50%x$7 + 30%x$7 = $6.80
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 22
    Q3: Multiple Product Breakeven Point
    Next, compute the BEP in terms of total units:
    Total units
    F 0
    $40,800
    needed to  Q 

     6,000 units
    P V
    $6.80/unit
    breakeven
    But 6,000 units is not really the BEP in units; the BEP is only 6,000 units if
    the sales mix remains the same.
    The BEP should be stated in terms of how many of each unit must be sold:
    Units required to break even:
    Small pans
    20% 1,200
    Medium pans
    50% 3,000
    Large pans
    30% 1,800
    6,000
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 23
    Q3: Multiple Product Breakeven Point
    Find the BEP in sales $ for Peggy’s Kitchen Wares. The total revenue
    and total variable cost information below is based on the expected
    sales mix.
    Small Medium
    2,000 5,000
    Expected sales in units
    Total revenue
    Total variable costs
    Total contribution margin
    Contribution margin ratio
    Large
    3,000
    Total
    10,000
    $20,000 $75,000 $54,000 $149,000
    $8,000 $40,000 $33,000 $81,000
    $12,000 $35,000 $21,000 $68,000
    60.0%
    46.7%
    38.9%
    45.6%
    First compute the weighted average contribution margin ratio:
    WACMR = (20/149)x60% + (75/149)x46.7% + (54/149)x38.9% =
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 24
    Q3: Multiple Product Breakeven Point
    . . . = 45.6%, of course! Depending on how the given
    information is structured, it may be easier to compute the
    CMR as Total contribution margin/Total revenue.
    Next compute the BEP in sales $:
    BEP in sales $ 
    F  0 $40,800

     $89,474*
    0.456
    CMR
    * If you sum the number of units of each size pan required
    at breakeven times its selling price you get $89,400. The
    extra $74 in the answer above comes from rounding the
    contribution margin ratio to three decimals.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 25
    Q4: Assumptions in CVP Analysis
    CVP analysis assumes that costs and revenues are
    linear within a relevant range of activity.
    • Linear total revenues means that selling prices per unit
    are constant and the sales mix does not change.
    • Offering volume discounts to customers violates this assumption.
    • Linear total costs means total fixed costs are constant
    and variable costs per unit are constant.
    • If volume discounts are received from suppliers, then
    variable costs per unit are not constant.
    • If worker productivity changes as activity levels change,
    then variable costs per unit are not constant.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 26
    Q4: Assumptions in CVP Analysis
    • These assumptions may induce a small relevant
    range.
    • Results of CVP calculations must be checked to see if
    they fall within the relevant range.
    • Linear CVP analysis may be inappropriate if the
    linearity assumptions hold only over small ranges
    of activity.
    • Nonlinear analysis techniques are available.
    • For example, regression analysis, along with nonlinear
    transformations of the data, can be used to estimate
    nonlinear cost and revenue functions.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 27
    Q5: Margin of Safety
    The margin of safety is a measure of how far past
    the breakeven point a company is operating, or
    plans to operate. It can be measured 3 ways.
    margin of
    safety in units
    =
    actual or estimated units of
    activity – BEP in units
    margin of
    safety in $
    =
    actual or estimated sales $
    – BEP in sales $
    margin of
    safety
    percentage
    =
    Margin of safety in units
    Actual or estimated units
    Margin of safety in $

    Actual or estimated sales $
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 28
    Q5: Margin of Safety
    Suppose that Bill’s Briefcases has budgeted next year’s sales at 5,000
    units. Compute all three measures of the margin of safety for Bill.
    Recall that P = $200, V = $80, F = $360,000, the BEP in units = 3,000,
    and the BEP in sales $ = $600,000.
    margin of safety in units = 5,000 units – 3,000 units = 2,000 units
    margin of safety in $ = $200 x 5,000 – $600,000 = $400,000
    margin of safety percentage =
    2,000 units
    $400,000
    =
    = 40%
    5,000 units
    $200 x 5,000
    The margin of safety tells Bill how far sales can
    decrease before profits go to zero.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 29
    Q5: Degree of Operating Leverage
    • The degree of operating leverage measures the
    extent to which the cost function is comprised of
    fixed costs.
    • A high degree of operating leverage indicates a
    high proportion of fixed costs.
    • Businesses operating at a high degree of operating
    leverage
    • face higher risk of loss when sales decrease,
    • but enjoy profits that rise more quickly when sales
    increase.
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 30
    Q5: Degree of Operating Leverage
    The degree of operating leverage can be computed
    3 ways.
    Contribution margin
    Profit
    degree of
    operating
    =
    Fixed costs
    +1
    Profit
    leverage
    1
    Margin of safety percentage
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 31
    Q5: Degree of Operating Leverage
    Suppose that Bill’s Briefcases has budgeted next year’s sales at 5,000
    units. Compute Bill’s degree of operating leverage. Recall that P =
    $200, V = $80, F = $360,000, and the margin of safety percentage at
    5,000 units is 40%.
    First, compute contribution margin and profit at 5,000 units:
    Contribution margin = ($200 – $80) x 5,000 = $600,000
    Profit = $600,000 – $360,000 = $240,000
    Degree of operating leverage =
    or, degree of operating leverage =
    $600,000
    = 2.5
    $240,000
    $360,000
    + 1 = 2.5
    $240,000
    or, degree of operating leverage =
    © John Wiley & Sons, 2011
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    1
    = 2.5
    40%
    Slide # 32
    Q5: Using the Degree of Operating Leverage
    • The degree of operating leverage shows the
    sensitivity of profits to changes in sales.
    • On the prior slide Bill’s degree of operating leverage
    was 2.5 and profits were $240,000.
    • If expected sales were to increase to 6,000 units,
    a 20% increase, then profits would increase by
    2.5 x 20%, or 50%, to $360,000.*
    • If expected sales were to decrease to 4,500 units,
    a 10% decrease, then profits would decrease by
    2.5 x 10%, or 25%, to $180,000.**
    * $240,000 x 1.5 = $360,000
    © John Wiley & Sons, 2011
    ** $240,000 x 0.75 = $180,000
    Chapter 3: Cost-Volume-Profit Analysis
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 33
    Cost Management
    Measuring, Monitoring, and Motivating Performance
    Chapter 4
    Relevant Information for Decision Making
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 1
    Chapter 4: Relevant Costs for Nonroutine
    Operating Decisions
    Learning objectives






    Q1: What is the process for identifying and using relevant
    information in decision making?
    Q2: How is relevant quantitative and qualitative information
    used in special order decisions?
    Q3: How is relevant quantitative and qualitative information
    used in keep or drop decisions?
    Q4: How is relevant quantitative and qualitative information used in
    outsourcing (make or buy) decisions?
    Q5: How is relevant quantitative and qualitative information used in
    product emphasis and constrained resource decisions?
    Q6: What factors affect the quality of operating decisions?
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 2
    Q1: Nonroutine Operating Decisions
    • Routine operating decisions are those made on a
    regular schedule. Examples include:
    • annual budgets and resource allocation decisions
    • monthly production planning
    • weekly work scheduling issues
    • Nonroutine operating decisions are not made on a
    regular schedule. Examples include:
    • accept or reject a customer’s special order
    • keep or drop business segments
    • insource or outsource a business activity
    • constrained (scarce) resource allocation issues
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 3
    Q1: Nonroutine Operating Decisions
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 4
    Q1: Process for Making Nonroutine
    Operating Decisions
    1. Identify the type of decision to be made.
    2. Identify the relevant quantitative analysis
    technique(s).
    3. Identify and analyze the qualitative factors.
    4. Perform quantitative and/or qualitative analyses
    5. Prioritize issues and arrive at a decision.
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 5
    Q1: Identify the Type of Decision


    Special order decisions

    determine the pricing

    accept or reject a customer’s proposal for order quantity
    and pricing

    identify if there is sufficient available capacity
    Keep or drop business segment decisions


    examples of business segments include product lines,
    divisions, services, geographic regions, or other distinct
    segments of the business
    eliminating segments with operating losses will not
    always improve profits
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 6
    Q1: Identify the Type of Decision



    Outsourcing decisions

    make or buy production components

    perform business activities “in-house” or pay another
    business to perform the activity
    Constrained resource allocation decisions

    determine which products (or business segments)
    should receive allocations of scarce resources

    examples include allocating scarce machine hours or
    limited supplies of materials to products
    Other decisions may use similar analyses
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 7
    Q1: Identify and Apply the Relevant
    Quantitative Analysis Technique(s)


    Regression, CVP, and linear programming are
    examples of quantitative analysis techniques.
    Analysis techniques require input data.

    Data for some input variables will be known and for
    other input variables estimates will be required.

    Many nonroutine decisions have a general
    decision rule to apply to the data.

    The results of the general rule need to be
    interpreted.

    The quality of the information used must be considered
    when interpreting the results of the general rule.
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 8
    Q2-Q5 : Identify and Analyze Qualitative Factors

    Qualitative information cannot easily be valued in
    dollars.



    can be difficult to identify
    can be every bit as important as the quantitative
    information
    Examples of qualitative information that may be
    relevant in some nonroutine decisions include:

    quality of inputs available from a supplier

    effects of decision on regular customers

    effects of decision on employee morale

    effects of production on the environment or the
    community
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 9
    Q1: Consider All Information and Make a Decision

    Before making a decision:

    Consider all quantitative and qualitative information.
    • Judgment is required when interpreting the effects of
    qualitative information.

    Consider the quality of the information.
    • Judgment is also required when user lower-quality
    information.
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 10
    Q2: Special Order Decisions


    A new customer (or an existing customer) may
    sometimes request a special order with a lower
    selling price per unit.
    The general rule for special order decisions is:


    accept the order if incremental revenues exceed
    incremental costs,
    subject to qualitative considerations.
    Price >=

    Relevant
    Variable Costs +
    Relevant
    Fixed Costs +
    Opportunity
    Cost
    If the special order replaces a portion of normal
    operations, then the opportunity cost of accepting
    the order must be included in incremental costs.
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 11
    Q2: Special Order Decisions
    RobotBits, Inc. makes sensory input devices for robot manufacturers.
    The normal selling price is $38.00 per unit. RobotBits was approached
    by a large robot manufacturer, U.S. Robots, Inc. USR wants to buy
    8,000 units at $24, and USR will pay the shipping costs. The per-unit
    costs traceable to the product (based on normal capacity of 94,000
    units) are listed below. Which costs are relevant to this decision?
    yes$6.20 Relevant?
    Direct materials
    yes 8.00 Relevant?
    Direct labor
    Variable mfg. overhead yes 5.80 Relevant?
    no 3.50 Relevant?
    Fixed mfg. overhead
    yes
    Shipping/handling
    no 2.50 Relevant?
    Fixed administrative costs no 0.88 Relevant?
    no 0.36 Relevant?
    Fixed selling costs
    $27.24
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    $20.00
    Slide # 12
    Q2: Special Order Decisions
    Suppose that the capacity of RobotBits is 107,000 units and projected
    sales to regular customers this year total 94,000 units. Does the
    quantitative analysis suggest that the company should accept the
    special order?
    First determine if there is sufficient idle capacity to accept this
    order without disrupting normal operations:
    Projected sales to regular customers
    Special order
    94,000 units
    8,000 units
    102,000 units
    RobotBits still has 5,000 units of idle capacity if the order is
    accepted. Compare incremental revenue to incremental cost:
    Incremental profit if accept special order =
    ($24 selling price – $20 relevant costs) x 8,000 units = $32,000
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 13
    Q2: Qualitative Factors in
    Special Order Decisions
    What qualitative issues, in general, might RobotBits consider before
    finalizing its decision?
    • Will USR expect the same selling price per unit on future
    orders?
    • Will other regular customers be upset if they discover the
    lower selling price to one of their competitors?
    • Will employee productivity change with the increase in
    production?
    • Given the increase in production, will the incremental costs
    remain as predicted for this special order?
    • Are materials available from its supplier to meet the increase
    in production?
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 14
    Q2: Special Order Decisions and Capacity Issues
    Suppose instead that the capacity of RobotBits is 100,000 units and
    projected sales to regular customers this year totals 94,000 units.
    Should the company accept the special order?
    Here the company does not have enough idle
    capacity to accept the order:
    Projected sales to regular customers
    Special order
    94,000 units
    8,000 units
    102,000 units
    If USR will not agree to a reduction of the order to 6,000
    units, then the offer can only be accepted by denying sales
    of 2,000 units to regular customers.
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 15
    Q2: Special Order Decisions and Capacity Issues
    Suppose instead that the capacity of RobotBits is 100,000 units and
    projected sales to regular customers this year total 94,000 units. Does
    the quantitative analysis suggest that the company should accept the
    special order?
    Direct materials
    Direct labor
    Variable mfg. overhead
    Fixed mfg. overhead
    Shipping/handling
    Fixed administrative costs
    Fixed selling costs
    $6.20
    8.00
    5.80
    3.50
    2.50
    0.88
    0.36
    $27.24
    Variable cost/unit for
    regular sales = $22.50.
    CM/unit on regular sales
    = $38.00 – $22.50 = $15.50.
    The opportunity cost of accepting this
    order is the lost contribution margin
    on 2,000 units of regular sales.
    Incremental profit if accept special order =
    $32,000 incremental profit under idle capacity – opportunity cost =
    $32,000 – $15.50 x 2,000 = $1,000
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 16
    Q2: Qualitative Factors in
    Special Order Decisions
    What additional qualitative issues, in this case of a capacity constraint,
    might RobotBits consider before finalizing its decision?
    • What will be the effect on the regular customer(s) that do not
    receive their order(s) of 2,000 units?
    • What is the effect on the company’s reputation of leaving
    orders from regular customers of 2,000 units unfilled?
    • Will any of the projected costs change if the company
    operates at 100% capacity?
    • Are there any methods to increase capacity? What effects do
    these methods have on employees and on the community?
    • Notice that the small incremental profit of $1,000 will probably
    be outweighed by the qualitative considerations.
    © John Wiley & Sons, 2011
    Chapter 4: Relevant Costs for Nonroutine Operating Decisions
    Eldenburg & Wolcott’s Cost Management, 2e
    Slide # 17
    Q3: Keep or Drop Decisions

    Managers must determine whether to keep or
    eliminate business segments that appear to be
    unprofitable.

    The general rule for keep or drop decisions is:


    keep the business segment if its contribution margin
    covers its avoidable fixed costs,
    subject to qualitative considerations.
    Drop if: Contribution < Relevant Margin Fixed Costs • + Opportunity Cost If the business segment’s elimination will affect continuing operations, the opportunity costs of its discontinuation must be included in the analysis. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 18 Q3: Keep or Drop Decisions Starz, Inc. has 3 divisions. The Gibson and Quaid Divisions have recently been operating at a loss. Management is considering the elimination of these divisions. Divisional income statements (in 1000s of dollars) are given below. According to the quantitative analysis, should Starz eliminate Gibson or Quaid or both? Revenues Variable costs Contribution margin Traceable fixed costs Division operating income Unallocated fixed costs Operating income Gibson Quaid Russell $390 $433 $837 247 335 472 143 98 365 166 114 175 ($23) ($16) $190 Breakdown of traceable fixed costs: Avoidable $154 Unavoidable 12 $166 © John Wiley & Sons, 2011 $96 18 $114 Total $1,660 1,054 606 455 151 81 $70 $139 36 $175 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 19 Q3: Keep or Drop Decisions Revenues Variable costs Contribution margin Traceable fixed costs Division operating income Unallocated fixed costs Operating income Gibson Quaid Russell $390 $433 $837 247 335 472 143 98 365 166 114 175 ($23) ($16) $190 Breakdown of traceable fixed costs: Avoidable $154 Unavoidable 12 $166 $96 18 $114 Total $1,660 1,054 606 455 151 81 $70 $139 36 $175 Contribution margin Avoidable fixed costs Effect on profit if keep Use the general rule to determine if Gibson and/or Quaid should be eliminated. Gibson Quaid $143 $98 154 96 ($11) $2 The general rule shows that we should keep Quaid and drop Gibson. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 20 Q3: Keep or Drop Decisions Revenues Variable costs Contribution margin Traceable fixed costs Division operating income Unallocated fixed costs Operating income Gibson Quaid Russell $390 $433 $837 247 335 472 143 98 365 166 114 175 ($23) ($16) $190 Breakdown of traceable fixed costs: Avoidable $154 Unavoidable 12 $166 $96 18 $114 Total $1,660 1,054 606 455 151 81 $70 $139 36 $175 Using the general rule is easier than recasting the income statements: Gibson Quaid Russell Total Revenues $390 $433 $837 $1,270 Variable costs 247 335 472 807 Contribution margin 143 98 365 $463 Traceable fixed costs 166 114 175 289 Division operating income ($23) ($16) $190 $174 Unallocated fixed costs 81 Gibson's unavoidable fixed costs 12 Operating income $81 Quaid & Russell only Profits increase by $11 when Gibson is eliminated. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 21 Q3: Keep or Drop Decisions Suppose that the Gibson & Quaid Divisions use the same supplier for a particular production input. If the Gibson Division is dropped, the decrease in purchases from this supplier means that Quaid will no longer receive volume discounts on this input. This will increase the costs of production for Quaid by $14,000 per year. In this scenario, should Starz still eliminate the Gibson Division? Effect on profit if drop Gibson before considering impact on Quaid's production costs Opportunity cost of eliminating Gibson Revised effect on profit if drop Gibson $11 (14) ($3) Profits decrease by $3 when Gibson is eliminated. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 22 Q3: Qualitative Factors in Keep or Drop Decisions What qualitative issues should Starz consider before finalizing its decision? • What will be the effect on the customers of Gibson if it is eliminated? What is the effect on the company’s reputation? • What will be the effect on the employees of Gibson? Can any of them be reassigned to other divisions? • What will be the effect on the community where Gibson is located if the decision is made to drop Gibson? • What will be the effect on the morale of the employees of the remaining divisions? © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 23 • Q4: Insource or Outsource (Make or Buy) Decisions Managers often must determine whether to • • • make or buy a production input keep a business activity in house or outsource the activity The general rule for make or buy decisions is: • • choose the alternative with the lowest relevant (incremental cost), subject to qualitative considerations If the decision will affect other aspects of operations, these costs (or lost revenues) must be included in the analysis. Outsource if: Cost to Outsource < Cost to Insource Where: © John Wiley & Sons, 2011 Cost to Relevant Relevant Opportunity Insource = FC + VC + Cost Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 24 Q4: Make or Buy Decisions Graham Co. currently of our main product manufactures a part called a gasker used in the manufacture of its main product. Graham makes and uses 60,000 gaskers per year. The production costs are detailed below. An outside supplier has offered to supply Graham 60,000 gaskers per year at $1.55 each. Fixed production costs of $30,000 associated with the gaskers are unavoidable. Should Graham make or buy the gaskers? The production costs per unit for manufacturing a gasker are: yes $0.65 Relevant? Direct materials yes 0.45 Relevant? Direct labor Variable manufacturing overhead yes 0.40 Relevant? no 0.50 Relevant? Fixed manufacturing overhead* $2.00 *$30,000/60,000 units = $0.50/unit $1.50 Advantage of “make” over “buy” = [$1.55 - $1.50] x 60,000 = $3,000 © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 25 Q4: Qualitative Factors in Make or Buy Decisions The quantitative analysis indicates that Graham should continue to make the component. What qualitative issues should Graham consider before finalizing its decision? • Is the quality of the manufactured component superior to the quality of the purchased component? • Will purchasing the component result in more timely availability of the component? • Would a relationship with the potential supplier benefit the company in any way? • Are there any worker productivity issues that affect this decision? © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 26 Q3: Make or Buy Decisions Suppose the potential supplier of the gasker offers Graham a discount for a different sub-unit required to manufacture Graham’s main product if Graham purchases 60,000 gaskers annually. This discount is expected to save Graham $15,000 per year. Should Graham consider purchasing the gaskers? Advantage of “make” over “buy” before considering discount (slide 23) $3,000 Discount Advantage of “buy” over “make” 15,000 $12,000 Profits increase by $12,000 when the gasker is purchased instead of manufactured. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 27 Q5: Constrained Resource (Product Emphasis) Decisions • Managers often face constraints such as • • production capacity constraints such as machine hours or limits on availability of material inputs limits on the quantities of outputs that customers demand • Managers need to determine which products should first be allocated the scarce resources. • The general rule for constrained resource allocation decisions with only one constraint is: • allocate scarce resources to products with the highest contribution margin per unit of the constrained resource, • subject to qualitative considerations. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 28 Q5: Constrained Resource Decisions (Two Products; One Scarce Resource) Urban’s Umbrellas makes two types of patio umbrellas, regular and deluxe. Suppose there is unlimited customer demand for each product. The selling prices and variable costs of each product are listed below. Selling price per unit Variable cost per unit Contribution margin per unit Regular $40 20 $20 Deluxe $110 44 $ 66 Contribution margin ratio 50% 60% Required machine hours/unit 0.4 2.0 Urban has only 160,000 machine hours available per year. Write Urban’s machine hour constraint as an inequality. 0.4R + 2D  160,000 machine hours © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 29 Q5: Constrained Resource Decisions (Two Products; One Scarce Resource) Suppose that Urban decides to make all Regular umbrellas. What is the total contribution margin? Recall that the CM/unit for R is $20. The machine hour constraint is: 0.4R + 2D  160,000 machine hours If D=0, this constraint becomes 0.4R  160,000 machine hours, or R  400,000 units Total contribution margin = $20*400,000 = $8 million Suppose that Urban decides to make all Deluxe umbrellas. What is the total contribution margin? Recall that the CM/unit for D is $66. If R=0, this constraint becomes 2D  160,000 machine hours, or D  80,000 units Total contribution margin = $66*80,000 = $5.28 million © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 30 Q5: Constrained Resource Decisions (Two Products; One Scarce Resource) If the choice is between all Ds or all Rs, then clearly making all Rs is better. But how do we know that some combination of Rs and Ds won’t yield an even higher contribution margin? make all Ds; get $5.28 million make all Rs; get $8 million In a one constraint problem, a combination of Rs and Ds will yield a contribution margin between $5.28 and $8 million. Therefore, Urban will only make one product, and clearly R is the best choice. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 31 Q5: Constrained Resource Decisions (Two Products; One Scarce Resource) The general rule for constrained resource decisions with one scarce resource is to first make only the product with the highest contribution margin per unit of the constrained resource. In Urban’s case, the sole scarce resource was machine hours, so Urban should make only the product with the highest contribution margin per machine hour. R: CM/mach hr = $20/0.4mach hrs = $50/mach hr D: CM/mach hr = $66/2mach hrs = $33/mach hr Notice that the total contribution margin from making all Rs is $50/mach hr x 160,000 machine hours to be used producing Rs = $8 million. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 32 Q5: Constrained Resource Decisions (Multiple Scarce Resources) • Usually managers face more than one constraint. • Multiple constraints are easiest to analyze using a quantitative analysis technique known as linear programming. • A problem formulated as a linear programming problem contains • an algebraic expression of the company’s goal, known as the objective function • • for example “maximize total contribution margin” or “minimize total costs” a list of the constraints written as inequalities © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 33 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) Suppose Urban also need 2 and 6 hours of direct labor per unit of R and D, respectively. There are only 120,000 direct labor hours available per year. Formulate this as a linear programming problem. Max 20R + 66D R,D subject to: 0.4R+2D  160,000 mach hr constraint 2R+6D  120,000 DL hr constraint nonnegativity constraints R0 (can’t make a negative D0 amount of R or D) objective function R, D are the choice variables constraints © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 34 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) Draw a graph showing the possible production plans for Urban. Every R, D ordered pair To determine this, graph the is a production plan. constraints as inequalities. But which ones are feasible, 0.4R+2D  160,000 mach hr constraint given the constraints? When D=0, R=400,000 D When R=0, D=80,000 2R+6D  120,000 DL hr constraint When D=0, R=60,000 When R=0, D=20,000 80,000 20,000 R 60,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 35 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) There are not enough machine hours or enough direct labor hours to produce this production plan. There are enough machine hours, but not enough direct labor hours, to produce this production plan. This production plan is feasible; there are enough machine hours and enough direct labor hours for this plan. D 80,000 The feasible set is the area where all the production constraints are satisfied. 20,000 R 60,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 36 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) The graph helped us realize an important aspect of this problem – we thought there were 2 constrained resources but in fact there is only one. For every feasible production plan, Urban will never run out of machine hours. D The machine hour constraint is non-binding, or slack, but the direct labor hour constraint is binding. 80,000 We are back to a one-scarceresource problem. 20,000 R 60,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 37 Q5: Constrained Resource Decisions (Two Products; One Scarce Resource) Here direct labor hours is the sole scarce resource. We can use the general rule for one-constraint problems. R: CM/DL hr = $20/2DL hrs = $10/DL hr D: CM/DL hr = $66/6DL hrs = $11/DL hr D Urban should make all deluxe umbrellas. 80,000 Optimal plan is R=0, D=20,000. Total contribution margin = $66 x 20,000 = $1,320,000 20,000 R 60,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 38 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) Suppose Urban has been able to train a new workforce and now there are 600,000 direct labor hours available per year. Formulate this as a linear programming problem, graph it, and find the feasible set. Max 20R + 66D R,D subject to: 0.4R+2D  160,000 mach hr constraint 2R+6D  600,000 DL hr constraint R0 D0 The formulation of the problem is the same as before; the only change is that the right hand side (RHS) of the DL hour constraint is larger. © John Wiley & Sons, 2011 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 39 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) The machine hour constraint is the same as before. 0.4R+2D  160,000 mach hr constraint D 100,000 2R+6D  600,000 DL hr constraint When D=0, R=300,000 When R=0, D=100,000 80,000 R 300,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 40 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) There are not enough machine hours or enough direct labor hours for this production plan. There are enough direct labor hours, but not enough machine hours, for this production plan. There are enough machine hours, but not enough direct labor hours, for this production plan. D 100,000 This production plan is feasible; there are enough machine hours and enough direct labor hours for this plan. 80,000 The feasible set is the area where all the production constraints are satisfied. R 300,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 41 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) How do we know which of the feasible plans is optimal? We can’t use the general rule for one-constraint problems. We can graph the total contribution margin line, because its slope will help us determine the optimal production plan. D 100,000 80,000 The objective “maximize total contribution margin” means that we . . . this would be the choose a production plan so that the optimal production plan. contribution margin is a large as possible, without leaving the feasible set. If the slope of the total contribution margin line is lower (in absolute value terms) than the slope of the machine hour constraint, then. . . R 300,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 42 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) What if the slope of the total contribution margin line is higher (in absolute value terms) than the slope of the direct labor hour constraint? If the total CM line had this steep slope, . . D 100,000 . . then this would be the optimal production plan. 80,000 R 300,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 43 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) What if the slope of the total contribution margin line is between the slopes of the two constraints? If the total CM line had this slope, . . D 100,000 . . then this would be the optimal production plan. 80,000 R 300,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 44 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) The last 3 slides showed that the optimal production plan is always at a corner of the feasible set. This gives us an easy way to solve 2 product, 2 or more scarce resource problems. D 100,000 R=0, D=80,000 The total contribution margin here is 0 x $20 + 80,000 x $66 = $5,280,000. R=?, D=? Find the intersection of the 2 constraints. 80,000 R=300,000, D=0 The total contribution margin here is 300,000 x $20 + 0 x $66 = $6,000,000. R 300,000 © John Wiley & Sons, 2011 400,000 Chapter 4: Relevant Costs for Nonroutine Operating Decisions Eldenburg & Wolcott’s Cost Management, 2e Slide # 45 Q5: Constrained Resource Decisions (Two Products; Two Scarce Resources) To find the intersection ...

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