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Manufacturing Extended Game

The ERPSim Manufacturing Game is a simulation game designed:

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Manufacturing
Advanced Game
$_1 to $_9
User:
Initial password:
Adapted for Fiori and for SAP GUI
with Fiori Visual Theme Activated
© ERPsim Lab, HEC Montréal
ERPSIM
Last Update: July 20, 2020
FORECAST SALES
CALCULATE REQUIREMENTS
ORDER MATERIALS
RELEASE PRODUCTION
PLAN MARKETING BUDGET
MAINTAIN PRICES
Create Planned Indep. Req. (MD61)
MRP Run (MD01)
Create Purchase Orders (ME59N)
Convert Planned Orders (CO41)
Marketing Expense Planning (ZADS)
Change Price List (VK32)
1
Select Product group and enter
the following information
1
Press Enter or click
1
Ignore orange warnings
1
order: Planned
! Iforderno planned
could not be selected
2 Select orders
3
1
the Prices folder and
1 Open
double click on Price list
In Distribution channel, enter
2 10,
12 or 14
3
4 Enter your prices
5
Enter your daily amount of
marketing expenditure for
each product per area
2 Press two more times on Enter
! Purchase orders are created
3
In the pop-up window, click
! No suitable requisitions found
FINANCIAL STATEMENTS
STOCK LEVELS
PROCUREMENT TRACKING
PRODUCTION SCHEDULE
PRODUCTION COST
SALES AND MARKET DATA
Financial Statements (F.01)
Inventory Report (ZMB52)
Purchase Order Tracking (ZME2N)
Production Report (ZCOOIS)
Product Cost Planning (ZCK11)
Summary Sales Report (ZVC2)
Shows stock levels for both finished
products and raw materials
Shows the details and the status of
each purchase order
Shows released production orders
Shows quantities of raw materials
reserved for production
Shows the dates of expected goods
delivery
Shows variable and fixed costs for each
finished product
CASH FLOW
Procurement Sourcing (ZME13)
2
your forecast quantities
3 Enter
in the 2nd date column
4
Code, enter
1 InyourCompany
*
GUI step
Select ALV Tree Control
2 FIORI step
In Statement Version, enter
SIM1
3
GUI step
FIORI step
Liquidity Planning (ZFF7B)
Displays an estimate of your cashflow
for the coming weeks
If no open requisitions:
fails,
! Ifclickconversion
on
to see log
For each order, the time released,
started and finished (or to start and
finish if incomplete)
If Target Qty > Conf. Qty
production is still pending
Shows the price of each raw material
sold by vendors
2
Shows sales related info such as sales
revenue
Shows daily amounts of fixed costs
(overhead, depreciation and S, G & A)
Price Market Report (ZMARKET)
Shows aggregate market sales data of
past 5 days
REPAY LOAN
REDUCE SETUP TIME
INCREASE CAPACITY
PLAN STOCK TRANSFER
Validated BOM Change (ZCS02)
G/L Account Posting (FB50)
G/L Account Posting (FB50)
G/L Account Posting (FB50)
Stock Transfer (ZMB1B)
1 IndateJournal Entry Date, select today’s
1 Line
2 Line
2
between a Push or Pull
1 Select
Planning Mode
Scheduling, enter your
2 Indelivery
frequency
the amount of each
3 Enter
product you wish to send/
1
st
2 Change quantities and
!
In Journal Entry Date, select today’s
1 date
1 IndateJournal Entry Date, select today’s
1 Line
2 Line
1 Line
2 Line
2
2
If received error messages, click on
to modify the entries
nd
st
nd
st
nd
Account
113300
113101
Account
113300
478000
Account
113300
11000
D/C
Credit
Debit
D/C
Credit
Debit
D/C
Credit
Debit
Amount
???
???
Amount
???
???
Amount
???
???
3
*To find your company code, refer to transaction ZORG (Organizational Structure)
Planning
Procurement
maintain in each region
4
3
3
Detailed Sales Report (ZVA05)
Recalculates costs based on production
capacity and productivity level
CHANGE PRODUCT DESIGN
Select the material to change by
clicking
Shows aggregate daily sales by product
Production
Sales
Reports
Accounting
Logistics
1/2
Manufacturing
Advanced Game
Blueberry
Nut
$$-F01
$$-F11
500g
1kg
$$-F02
$$-F12
Strawberry
500g
1kg
20% wheat*
30% oat*
20% blueberry*
1 box / 1 bag*
20% wheat*
30% oat*
20% nut*
1 box / 1 bag*
500g
1kg
20% wheat*
30% oat*
20% raisins*
1 box / 1 bag*
*minimum
STOR AGE CAPACIT Y AND COSTS
DC10
DC 10: Hypermarkets
Payment Time: 20 days
Approximate Market Size
€90 000 per team per week
DC12
DC 12: Grocery Chains
Payment Time: 10-20 days
Approximate Market Size
€220 000 per team per week
DC14
DC 14: Independent Grocers
Payment Time: 1-20 days
Approximate Market Size
€130 000 per team per week
500g
1kg
20% wheat*
30% oat*
1 box / 1 bag*
$$-F06
$$-F16
500g
1kg
20% wheat*
30% oat*
30% fruits & nuts**
1 box / 1 bag*
*minimum
*minimum
**At least some of all fruits/nut
PRODUCTION CAPACIT Y
Finished products
250 000 boxes
€500/day
Raw materials
250 000 kg
€1 000/day
**Investing in additional capacity will increase equipment depreciation costs
Packaging
(bags and boxes)
750 000 units
€100/day
SETUP TIME
Direct labor
20 000
Factory overhead
15 000
Payment time (days)
20
S, G & A
40 000
€1 000
$$-F05
$$-F15
Cost per
additional
50 000 units*
1-5
Main Warehouse to Regional Storage Location
Mixed
Current space
Lead time (days)
TR ANSPORTATION COSTS
Last Update: July 20, 2020
Product type
FIXED COSTS (€ paid each 5 days)*
SUPPLIER S
© ERPsim Lab, HEC Montréal
ERPSIM
Original
$$-F04
$$-F14
500g
1kg
*minimum
CUSTOMER S
Initial password:
Raisin
20% wheat*
30% oat*
20% strawberry*
1 box / 1 bag*
*minimum
*minimum
$$-F03
$$-F13
Adapted for Fiori and for SAP GUI
with Fiori Visual Theme Activated
$_1 to $_9
User:
Depreciation (Building)
1 250
Depreciation (Equipment)
50 000**
*Billed automatically
Capacity (units/day)
24 000
Additional Capacity
Cost (€ per 1 000 units)
1 000 000**
Setup time (hours)
Investment (€)
8

7
50 000
6
125 000
5
250 000
4
500 000
3
1 250 000
2/2

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